Cheese, Potato and Smoked Sausage Casserole

Looking for a hearty, comforting meal that satisfies your cravings? Look no further than this delectable Cheese, Potato, and Smoked Sausage Casserole. Packed with flavor and easy to make, this dish is perfect for cozy family dinners or potluck gatherings. Let’s dive into the recipe and discover how to create this mouthwatering delight.



  • 3 cups peeled cubed Russet potatoes, boiled until soft but not mushy
  • 1 lb smoked sausage*, thinly sliced
  • 4 tbsp butter
  • 4 tbsp flour
  • 2 cups half & half or milk
  • Salt & pepper to taste
  • 1/2 lb Velveeta cheese, cubed
  • 1/2 cup shredded sharp cheddar cheese
  • 1/4 tsp smoked paprika


  1. Sauté the Smoked Sausage: Begin by sautéing the thinly sliced smoked sausage in a large skillet over medium-low heat. Use a touch of olive oil to prevent sticking. Cook the sausage until it browns slightly, ensuring it’s cooked evenly. This step enhances the flavor profile of the casserole.
  2. Prepare the Casserole Dish: Lightly spray a 9×13″ baking dish with non-stick cooking spray. Transfer the boiled potatoes and sautéed sausage into the casserole dish, ensuring they’re evenly distributed. This creates a hearty base for your casserole.
  3. Create the Cheese Sauce: In the same skillet used for sautéing the sausage, increase the heat to medium and add butter. Once melted, whisk in the flour, allowing it to cook for about a minute to eliminate any raw flour taste. Gradually add half and half or milk, whisking constantly until the mixture thickens. This forms the creamy base of your casserole.
  4. Add Cheese and Seasonings: Stir in the cubed Velveeta cheese, smoked paprika, salt, and pepper into the sauce, ensuring the cheese melts completely and the sauce becomes smooth. This rich and flavorful cheese sauce adds depth to the casserole.
  5. Assemble and Bake: Pour the cheese sauce evenly over the potatoes and sausage in the casserole dish. Sprinkle shredded sharp cheddar cheese on top for an extra layer of flavor. Bake the casserole at 350 degrees Fahrenheit for 35-45 minutes or until the potatoes are fork-tender and the top is golden brown. This final step melds all the flavors together, resulting in a satisfying, indulgent dish.

Serving and Storage Tips:

  1. Serving Suggestions:
    • Serve this delicious casserole hot, straight from the oven, for the ultimate comfort food experience.
    • Garnish with freshly chopped parsley or green onions for a pop of color and freshness.
    • Pair it with a side salad or steamed vegetables to balance out the richness of the dish.
  2. Leftovers:
    • If you have leftovers, store them in an airtight container in the refrigerator.
    • Reheat individual portions in the microwave or oven until heated through.
    • This casserole can also be frozen for longer storage. Allow it to cool completely, then transfer to a freezer-safe container or resealable bag. Label with the date and freeze for up to 3 months.
  3. Reheating Tips:
    • To maintain the creamy texture of the casserole when reheating, add a splash of milk or half and half before reheating.
    • Cover the dish with foil to prevent the top from over-browning and heat in the oven at 350°F until warmed through.
    • Alternatively, microwave individual servings on medium heat, stirring occasionally, until heated to your liking.
  4. Customization Ideas:
    • Customize this casserole by adding your favorite vegetables such as bell peppers, onions, or spinach.
    • Experiment with different types of cheese to vary the flavor profile. Gouda, Monterey Jack, or mozzarella would all be delicious additions or substitutions.
    • For a spicy kick, add diced jalapeños or a pinch of red pepper flakes to the cheese sauce.
  5. Make-Ahead Option:
    • Assemble the casserole ahead of time and refrigerate it, covered, until ready to bake. This makes meal prep a breeze, especially for busy weeknights or entertaining.
    • Simply pop it in the oven when ready to serve, adding a few extra minutes to the baking time if needed.

By following these serving and storage tips, you can enjoy the cheesy goodness of this Potato, Cheese, and Smoked Sausage Casserole whenever cravings strike, whether fresh out of the oven or reheated from leftovers.



  1. Vegetarian Twist:
    • Replace the smoked sausage with vegetarian sausage or meat substitutes such as plant-based chorizo or tempeh.
    • Add a variety of vegetables such as diced bell peppers, mushrooms, or broccoli florets for added texture and flavor.
  2. Spicy Kick:
    • Incorporate spicy Andouille sausage instead of smoked sausage for a Cajun-inspired twist.
    • Increase the amount of smoked paprika or add a pinch of cayenne pepper for an extra kick of heat.
  3. Italian Flavor:
    • Swap the smoked sausage for Italian sausage, sliced and browned, to infuse the casserole with classic Italian flavors.
    • Add Italian seasoning blend, minced garlic, and diced tomatoes to the cheese sauce for a Mediterranean twist.
  4. Tex-Mex Fusion:
    • Use Mexican chorizo instead of smoked sausage for a bold and spicy Tex-Mex flavor profile.
    • Mix in canned black beans, corn kernels, and diced green chilies for a Southwestern flair.
  5. Breakfast Casserole:
    • Turn this recipe into a satisfying breakfast casserole by adding cooked breakfast sausage or bacon instead of smoked sausage.
    • Include beaten eggs to the cheese sauce mixture and bake until set for a hearty morning meal.
  6. Low-Carb Option:
    • Substitute the potatoes with cauliflower florets or sliced zucchini for a lower-carb alternative.
    • Use almond flour or coconut flour instead of all-purpose flour in the cheese sauce to reduce the carb content.
  7. Gluten-Free Variation:
    • Replace the all-purpose flour with gluten-free flour or cornstarch to thicken the cheese sauce.
    • Ensure all ingredients, including the smoked sausage, are gluten-free certified if necessary.
  8. Seafood Twist:
    • Experiment with adding seafood such as cooked shrimp, crabmeat, or diced smoked salmon for a luxurious twist.
    • Pair with a creamy seafood sauce or a sprinkle of Old Bay seasoning for a coastal-inspired flavor.

These variations offer exciting ways to customize the Cheese, Potato, and Smoked Sausage Casserole to suit different tastes and dietary preferences, ensuring that it remains a versatile and beloved dish for any occasion.


1. Can I use a different type of cheese in this casserole?

  • Yes, feel free to experiment with different cheeses to suit your taste preferences. Cheddar, Monterey Jack, or even Swiss cheese can work well in this recipe.

2. Can I make this casserole ahead of time?

  • Absolutely! You can assemble the casserole ahead of time and refrigerate it until you’re ready to bake. Just be sure to adjust the baking time accordingly, as it may need a few extra minutes if baked from cold.

3. Can I freeze leftovers of this casserole?

  • Yes, this casserole freezes well. Allow it to cool completely, then transfer it to a freezer-safe container. It can be frozen for up to 3 months. Thaw overnight in the refrigerator before reheating.

4. How can I make this casserole spicy?

  • To add a spicy kick to the casserole, consider using spicy sausage or adding ingredients like diced jalapeños or a pinch of cayenne pepper to the cheese sauce.

5. Can I make this casserole vegetarian?

  • Absolutely! Simply omit the smoked sausage or replace it with vegetarian sausage or meat substitutes. You can also load it up with your favorite veggies for a delicious vegetarian option.


With its creamy cheese sauce, tender potatoes, and savory smoked sausage, this Cheese, Potato, and Smoked Sausage Casserole is sure to become a family favorite. Whether served as a comforting weeknight meal or showcased at a special gathering, this dish is guaranteed to impress. Give it a try and treat your taste buds to a symphony of flavors!